Patented Slop Oil Recovery & Automated Tank Cleaning System (SOAR)

(Patented Slop Oil Recovery) and (Automated Tank Cleaning System) SOAR that reduces waste, saves energy, and efficiently recovers valuable hydrocarbons.

Overview

SOAR (Advance Automatic Recovery & Cleaning System) is Scansolution® engineered solution for automated tank cleaning and high-efficiency slop oil recovery. Designed for oil & gas production facilities, refineries, and petrochemical plants, SOAR eliminates the risks and inefficiencies of manual tank cleaning while maximising hydrocarbon recovery from sludge and slop oil.

Traditional tank cleaning is labour-intensive, slow, high-risk, and a persistent QHSE challenge. SOAR replaces these outdated practices with a fully enclosed and automated system that safely removes sludge, separates oil, water, solids, and returns high-quality recovered oil back to the facility processing system.

Why Tank Operators Need SOAR

Tank operators today face increasing challenges from slop oil accumulation, stable emulsions, tank bottoms, contaminated drain systems and tightening environmental compliance requirements. SOAR directly addresses these operational pain points with:

  • Automated tank cleaning
  • High-efficiency three-phase slop oil recovery
  • Ultrasonic and nano-based demulsification
  • Oil recovery rates exceeding 90%
  • Hazardous waste reduction up to 95%This makes SOAR an essential technology for tank farms, production terminals, storage facilities and process plants seeking improved efficiency, safety and environmental performance.

Part 1 : Automated Tank Cleaning System

Patented Slop Oil Recovery & Automated Tank Cleaning System (SOAR)

SOAR automated tank cleaning uses mechanical sweepers and controlled spray systems to clean above-ground storage tanks without requiring worker entry into confined spaces. Cleaning is performed at controlled temperature, pressure and flow rate to effectively remove sludge and recover oil.

Key Benefits

  • Significantly faster cleaning time
  • None or reduced confined space entry
  • >90% crude oil recovery during cleaning
  • No chemicals required
  • Up to 95% reduction in hazardous waste
  • Small crew operation
  • Stable, safe and environmentally friendly process

Tank Types Supported

  • Crude oil storage tanks
  • Refined product tanks (diesel, gasoline, kerosene, aviation fuel, lubricants)
  • Chemical and liquefied product tanks
  • Storage volumes from 100mA to 150,000mA to m(meter cube).

Part 2 : Advanced Automatic Slop Oil Recovery System

Advanced Recovery Technology

SOAR uses a sophisticated combination of :

  • Ultrasonic demulsification
  • High-frequency oscillation
  • Nanophysics processing modules
  • Storage volumes from 100 mA to 150,000 mA

These modules break stable emulsions effectively, enabling high-quality separation and maximising oil recovery while minimising waste.

Benefits

  • >90% oil recovery rate
  • Up to 95% hazardous waste reduction
  • Recovered oil meets crude specification for blending or processing
  • Separated water meets required standard for effluent treatment feed
  • Energy consumption only 35% of conventional systems
  • Sustainable, low-impact and environmentally friendly

SOAR vs Conventional Cleaning & Slop Oil Recovery

Table Comparison
Criteria Conventional Tank Cleaning / Slop Oil Handling SOAR Automatic Recovery & Cleaning System
Safety High human entry, high exposure risk Fully enclosed, minimal or no confined space entry
Cleaning Time Long duration; labour-intensive Faster, automated, small crew
Oil Recovery Low, inconsistent; oil lost in sludge >90% consistent crude recovery
Waste Generation Large hazardous sludge volume Up to 95% waste reduction
Chemical Usage Often uses chemicals Chemical-free cleaning
Operational Stability Variable results Stable, predictable performance
Environmental Impact Higher disposal and emissions Cleaner process, reusable oil
Energy Consumption High energy demand Only 3–5% of conventional
Tank Downtime Prolonged shutdown Faster turnaround

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