TomosScan® 360° Tomographic Scan

TOMOSSCAN® is Scansolution’s advanced 360° scanning technology designed to provide a more detailed analysis of liquid maldistribution and density variations within process columns. Using multiple overlapping scan positions at specific elevations, it generates a precise coloured density map that reveals internal abnormalities not visible in conventional column scans. This enhanced imaging method helps engineers identify complex issues such as blockages, uneven distribution, and density build-up, ensuring better diagnostic accuracy and process optimisation.

Overview

Advanced 360° tomographic gamma scanning for detailed insight into column, riser and pipeline hydraulics – without shutdown.

 

TomosScan® is Scansolution’s advanced 360° tomographic gamma scanning technology designed to see what conventional single-line gamma scans can miss. Using multiple angular scan positions around the equipment, TomosScan® generates a full-colour 2-D density map of the cross-section, revealing liquid maldistribution, density build-up and hidden blockages in a single view.

At a glance

  • 360° tomographic gamma scan
  • Cross-sectional density imaging
  • Non-intrusive, external measurement
  • Ideal for complex maldistribution problems

Why TomosScan®?

Go beyond conventional column scans

Traditional gamma column scans provide a powerful 1-D vertical density profile for detecting flooding, tray damage and gross maldistribution. However, complex hydraulic behaviour inside packed beds, risers and large vessels can remain ambiguous.

TomosScan® provides a deeper layer of visibility by adding a 2-D tomographic view at selected elevations:

  • True 360° density view at critical elevations within the equipment
  • Colour-coded tomographic image that highlights uneven distribution patterns
  • Clearer diagnosis of concentric and complex maldistribution patterns
  • Better evidence for troubleshooting, optimisation and shutdown planning

Where TomosScan® adds value

Typical equipment and applications include:

  • Packed towers with random or structured packing
  • Distillation and fractionation columns with suspected maldistribution or problem zones
  • FCCU risers where catalyst and vapour distribution are critical
  • Absorbers and strippers handling complex phase behaviour
  • Process vessels and drums with complex internal geometry
  • Selected pipelines and manifolds where cross-sectional flow behaviour matters

What TomosScan® can reveal

  • Liquid maldistribution across packed beds
  • Dry zones and high-density pockets within the cross-section
  • Blockages, coke formation and fouling affecting local hydraulics
  • Distributor malfunction or poor liquid distribution patterns
  • Packing damage or missing zones not visible from external inspection
  • Catalyst distribution and density variation in FCCU risers

The outcome is a clear visual map of actual in-service behaviour, helping your operations, process and inspection teams converge quickly on the most likely root causes.

How TomosScan® works

1. Selection of critical elevations

Scansolution works with your process and mechanical teams to select elevations around key internals — for example above and below packing beds, near liquid distributors, or suspected problem zones.

2. 360° multi-angle data acquisition

A gamma source and detector are positioned externally at multiple angular locations around the equipment, acquiring transmission data along many chords through the cross-section.

3. Tomographic image reconstruction

Advanced reconstruction algorithms convert the raw count data into a 2-D density map at each scanned elevation, similar in concept to CT imaging but adapted for industrial process equipment.

4. Combined interpretation with column scans

TomosScan® images are interpreted together with conventional vertical gamma column scans and process data to provide both height-wise and cross-sectional understanding.

5. Actionable recommendations

Findings are translated into practical recommendations for operation, inspection, maintenance and revamp planning.

When to choose TomosScan®

Situation / Objective Conventional gamma column scan TomosScan® 360° tomographic scan
Routine column health check ✔️ Excellent for flooding, tray damage, across maldistribution ▪️ Optional add-on at selected elevations
Clear, simple problems (e.g. fully blocked tray) ✔️ Typically sufficient ▪️ Provides added confirmation if required
Suspected liquid maldistribution in packing ▲ Good first pass, but may be ambiguous ✔️ Provides cross-sectional density map for clear visualization
Concentric or complex maldistribution patterns ▲ Difficult to see ✔️ Specifically designed to reveal complex patterns; clear visualization
FCCU riser and complex hydraulics ▲ Limited visibility ✔️ Captures solids / vapour distribution across the riser cross-section
High-value decisions (revamp, major shutdown) ✔️ Useful input ✔️✔️ Strong justification with visual evidence

Best practice:

Start with a conventional gamma column scan to identify potential problem zones. Then apply TomosScan® at selected elevations to confirm, visualise and quantify maldistribution or density abnormalities for clearer, evidence-based engineering decisions.

Typical deliverables

Every TomosScan® study with Scansolution typically includes:

  • Executive summary with key findings and recommended actions
  • Tomographic density maps (coloured 2-D cross-sections) for each scanned elevation
  • Overlay and correlation with conventional gamma scan data
  • Interpretation of maldistribution patterns and likely root causes
  • Operational and turnaround recommendations — including inspection focus areas
  • Digital report package (PDF and/or PowerPoint) for easy sharing with stakeholders

Why Scansolution for TomosScan®?

  • Proprietary TomosScan® methodology tailored for process industry applications
  • Experience across refineries, petrochemical plants and gas processing facilities
  • Integrated diagnostic capabilities with column scans, pipe scans, leak studies and tank scanning
  • Rapid mobilisation from regional hubs and close coordination with plant teams
  • Clear, visually rich reporting for operations, inspection and management audiences

Talk to us about TomosScan®

Ready to see a full 360° view inside your column or critical equipment?

Contact Scansolution to discuss how TomosScan® can support your next troubleshooting study, performance optimisation or shutdown planning.